LDK 536.1 LCA - Liquid Filling & Capping Machine
They are automatic filling & capping machines, filling all kinds of liquid/semi-liquid products between 5kg and 30 kg with high precision by weighing system. The machine has a PLC automated system. The plastic bucket, tin cans, jerry can, cardboard and similar packaging placed by the operator on the conveyor advance step by step to the filling station first. The machine is equipped with a single filling head operating in tandem with the pneumatic system. The product is fed to the machine from the storage tank by free flow or by an appropriate pump using pressure. The caps are placed on the filled packaging on the conveyor are closed manually by the operator or automatically at the capping station manufactured according to the capping system (Screw/Pushing/Pilfer Proof). The machine is equipped with the number of filling heads required by the desired capacity and its performance varies depending on the properties of the product to be filled and packaging form.
- Equipped with a conveyor made of AISI and Technical Plastics and epoxy painted frame cladded by AISI sheet metal material.
- The parts in contact with the product are manufactured from AISI 304 SS material.
- As it operates with weight measuring system, it operates very precisely without being affected by any change in temperature, moisture, material and viscosity of the product to be filled.
- The low/high viscosity, aggressive, grained, liquid / semi-liquid products are successfully filled with different designs made up of different materials.
- With attachment of appropriate nozzle lift and nozzles, the foaming or non-foaming products are also filled on the machine with high performance.
- Net/Gross filling settings are done from the control panel.
- Product quantity to be dosed to the containers is precisely adjusted and there is no dripping problem.
- If there is no container under the nozzle, no filling is made.
- The operator in charge of feeding empty packaging can easily have access to the machine with the control buttons.
- The machine is designed in such a way that all settings are easy to make. There is no confusion and complex structure that may trouble the operator.
- The capping station located after the filling unit designed according to the type of cap to be closed. Screw, push-on or crimp-on caps can be closed by the replaceable capping heads / systems.
- The caps are left on the filled packaging by the operator before they are transferred under the capping head.
- Cap control photocell controls the caps placed on the container.
- The caps are closed at the adjusted torque by the capping head with lift.
- Replaceable capping heads can screw, push-on or crimp-on caps.
- Due to the simplified design of its filling head and parts machined with high finishing quality, the cleaning takes a short time. Product doesn’t accumulate in corners and edges and contamination does not occur on the surfaces.
- Settings for working with different packaging are made quickly and easily by use of minimum tools.
- The number of personnel to work on the machine varies depending on the options to be attached to the machine.
- The machine, having PLC, operates in wet spaces without any problem in compliance with CE, and all its functions are controlled from the operator panel. In case of any possible problems (jamming at the entry/exit, etc.), the machine stops and indicates the cause of the failure via written alert and illuminated alarm.
- As a result of the standard support of spare parts from the stock, the machine operates long years without problem and service.
- Charge conveyor (stepping)
- Charge conveyor (Linear).
- Balance tank.
- Double Jacket balance tank.
- Balance tank and nozzles washing system.
- Product feeding pump and automation group.
- Filter.
- Filling-mouth positioning unit.
- Neck filling nozzle lift.
- Bottom up filling nozzle lift.
- Second nozzle set.
- Viscous/particulate product filling nozzle.
- Nitrogen gas screened nozzle.
- Nitrogen gas injection unit.
- Clamp connection.
- Use of AISI 316 SS material in places of contact with the product.
- Main chassis made of AISI material.
- Adjustable filling head height.
- Conveyor washing system with atomizer.
- Cap feeding bunker and pick and place unit.
- Lengthened conveyor.
- Coding unit (Hot Foil)
- Eco Spot 60 crimping unit.
- Automatic cap feeding magazine.
- Cap feeding unit and mounting equipment for different caps.
- Capping head for different caps.
- Cap feeding elevator.
- Security cap crimping unit.
- Labeling module and mounting kit.
- Coding unit (TTP).
- Coding unit (Hot Foil)
- Coding (Ink jet)
- Ex-proof equipment.
- Reinforced protection for ex-proof site.
- Protection cabinet.
- CE certificate.
Model |
Volume Range (kg) |
Capacity (bph) |
Fill Accuracy |
Number Of Filling Heads |
Number Of Capping Heads |
Pression Air (bar) |
Air Consumption (lpm) |
Power Consumption (kWh) |
Package Dimension (W*L*H) (mm) |
LDK 51.1 LCA |
1-5 |
240-300 |
0.2% |
1 |
1 |
6 |
Ops Bağ. |
0,37 |
800*3.000*1.800 |
LDK 52.1 LCA |
1-5 |
440-480 |
0.2% |
2 |
1 |
6 |
Ops Bağ. |
0,55 |
800*3750*1.800 |
LDK 54.1 LCA |
1-5 |
660-700 |
0.2% |
4 |
1 |
6 |
Ops Bağ. |
0,75 |
800*3750*1.800 |
LDK 56.1 LCA |
1-5 |
960-1.100 |
0.2% |
6 |
1 |
6 |
Ops Bağ. |
0,75 |
800*4.500*1.800 |
LDK 531.1 LCA |
5-30 |
120-150 |
0.2% |
1 |
1 |
6 |
Ops Bağ. |
0,55 |
800*3.750*2.000 |
LDK 532.1 LCA |
5-30 |
200-240 |
0.2% |
2 |
1 |
6 |
Ops Bağ. |
0,75 |
800*4.500*2.000 |
LDK 534.1 LCA |
5-30 |
360-400 |
0.2% |
4 |
1 |
6 |
Ops Bağ. |
1,1 |
800*6.000*2.000 |
LDK 536.1 LCA |
5-30 |
540-600 |
0.2% |
6 |
1 |
6 |
Ops Bağ. |
1,5 |
800*7.500*2.000 |
LDK 3061.1 LCA |
30-60 |
40-80 |
0.2% |
1 |
1 |
6 |
Ops Bağ. |
1,5 |
1.000*4.500*2.400 |
LDK 3062.1 LCA |
30-60 |
60-120 |
0.2% |
2 |
1 |
6 |
Ops Bağ. |
1,5 |
1.000*6.000*2.400 |
LDK 3064.1 LCA |
30-60 |
100-160 |
0.2% |
4 |
1 |
6 |
Ops Bağ. |
2,2 |
1.000*7.500*2.400 |
LDK 3066.1 LCA |
30-60 |
140-200 |
0.2% |
6 |
1 |
6 |
Ops Bağ. |
3 |
1.000*9.000*2.400 |